Waste rubber pyrolysis equipment

Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct impact on safety and service life. Therefore, we use automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also greatly improve working efficiency.

Cooling system

For cooling systems, there are three steps. Cooling pipe is the first step. The second is condenser. We have three

 condensers. And there are 33 pipes in one condenser. Diameter is 45mm for one small pipe. Third is water tank,

we considerate the temperature was very high in Summer in some countries. This tank will be a great degree to 

help cooling all of gas oil cooling to make the oil come up to much more purify. The heat exchanging area is about

 13square meters for one condenser. So the total cooling area is about 45 square meters, which will guarantee you a high oil yield.

Features

Safety

A.With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak. Professional heating treatment and x-ray detection chamber are especially for welding.

Vacuum system will prevent oil gas from going back to reactor and causing accident.

Professional thermometer, pressure gauge and safety valve.

It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred

 first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production

Long service life

Material: Q245R/345R special steel plate, thickness 14-16mm

Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

The service life of the reactor will be 5-6 years

 waste rubber pyrolysis equipment

 waste rubber pyrolysis equipment

Working process of the Waste rubber pyrolysis equipment

1.Waste plastic refining flow: Plastic separation—automatic feed---catalytis cracking---oil-water separation---cooling liquid---crude oil----flammable gas recovery---flammable gas combustion----desufuration and dust removal

2.Waste tires refiningflow: Tire broken---automatic feed---catalytic cracking---oil-water separation---cooling liquid---carbon black emission---carbon black processing---crude oil---flammable gas recovery---fammable gas combustion---desulfuration removal

Waste rubber pyrolysis equipment

Usage of Final production

A.  The Usage of Final production--FUEL OIL

Fuel oil from waste tyre are used in below industries:

(1)Power plant factory

(2)Glass factory

(3)Cement factory

(4)Ceramic factory

(5)Aluminum factory

(6)Boiler factory

(7)Central heating factory

(8)Painting factory

B. The Usage of Final production--CARBON BLACK

Carbon black from waste tires are used in below industries:

1. Electric cable jacketing 

2. Conveyor ban

3. Hose and doormat

4. Black nylon bag

5. Rubber additive

6. Automatic spare parts

7. Heat isolation

8. Black colorant in rubber materials

9. Plastic pipes 

10. Industries rubber products

11. Fire fighting 

Steel wire from waste tyre can be re-sale to steel factory

The end products of Waste plastic only was fuel oil.

Waste rubber pyrolysis equipment

>> Structure and principle

* whole parts 

The whole pyrolysis system is composed by 16 parts,which are reactor,Insulation layer,

Desulfurization,deduster,Draft fan,Chimney,Water film cyclone,Condenser,Water tank,Cooling tower(optional),Gas recycle system,Oil tank,Gas separate,Waste gas burner,Furnace,Blower,Carbon 

black slag system.

The keys of pyrolysis plant are reactor and cooling system.

*Reactor 

Reactor directly decides the machine's safety and service life. It is made by welded steel plate. So 

the quality of welding will have a direct impact on safety and service life. Therefore, we use 

automatic welding machine, X-rays detection and heating treatment which will not only guarantee the quality of welding but also

 greatly improve working efficiency.

>> Features

* Safety

With an auto welding machine for the reactor, it can not only greatly improve working efficiency 

but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak. 

Professional heating treatment and x-ray detection chamber are especially for welding.

Vacuum system will prevent oil gas from going back to reactor and causing accident

Professional thermometer, pressure gauge and safety valve.

It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is

 transferred first through the safety device and a safety burning air muzzle. Before burning, we 

should ensure the safety of production.

* Environmental protection 

Well water dedusting system can avoid black smoke.

The exhaust gas will be recycled for heating reactor, no gas pollution

Every junction of the reactor is in good sealing situation with professional sealing material. 

* Long service life

Material: Q245R/345R special steel plate, thickness 14-16mm

Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

The service life of the reactor will be 5-6 years 

* Energy saving

Well sealing for heating system, no gas leak and saving fuel.

The exhaust gas will be recycled for reactor heating.

Waste rubber pyrolysis equipment
Dispose waste gas, liquid, and residua in the process:

1. Waste gas

Transferred through two safety device: water close &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we

 apply series machines of patent in our company Desulfurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.

   2. Waste liquid

Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmusless waste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)

   3. Waste solid

The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant,

 also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material).