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1. Rubber powder production line:
1.1 description
including main machine and accessorial equipment, to crush the scrap tyre into rubber powder, as the same time, separate the fiber and steel wire from rubber powder. you will get the pure rubber powder.
1.2 .Process flow:
tire ring cutter → steel wire extractor→ strip cutter→ block cutter → rubber crusher→ → vibrating screen1→ magnetic separator → vibrating screen2 → storage bin →package.
the whole line has the following features:
1), iron/steel removing ratio>99.5%, fiber removing ratio>98%
2),compact structure ensure running safety, easy maintenance;
3),low energy consumption;
4),adopt automatic control system for whole line, reduce labor cost;
5),no sewage and waste gas discharge, environment protection.
6), available capacity range of our tire recycling lines at present: 400~3000kg/h
7), available finial rubber powder size: 30~120mesh.
1.3 This production line including the below machines:
No | Name | model |
| quantity | Power |
|
whole tire pre-processing , you will get < 50*50MM rubber crumb |
| |||||
1 | Ring cutter | QQJ-20 |
| 1 | 5.5 KW |
|
2 | Loop machine | YQJ-285 |
| 1 | 15 KW |
|
3 | Strip cutter | QTJ-380 |
| 1 | 5.5 KW |
|
4 | Block cutter | QKJ-45 |
| 1 | 11 KW |
|
Rubber powder processing: you will get 20-30 mesh rubber powder,at the same time, separate the fiber and steel wire | ||||||
5* | Tyre crusher | XK560 |
| 1 | 75 KW |
|
6 | Big conveyor equipment | BCL-8 |
| 1 | 2 KW |
|
7 | Small conveyor equipment | BCL-3 |
| 1 | 1.1 KW |
|
8 | Big Magnet separator | BMS22 |
| 1 | 2.2 KW |
|
9 | Small Magnet separator | SMS-1 |
| 1 | 1.1 KW |
|
10 | Big Shaking screen | BSS-8 |
| 1 | 7.5 KW |
|
11 | Small Shaking screen | SSS-3 |
| 1 | 3 KW |
|
#12 | Fiber separator | FS110 |
| 1 | 5.5 KW |
|
Total amount (FOB Qingdao) |
| 12 sets | 139.9KW | |||
5*: there is 3 types of rubber crusher, you can choice the suitable one ,it is depend on the output!
#12 : you not need Granulator Grinder if your final rubber powder bigger than 30 mesh. but we need it if the powder less than 30 mesh and the number of this machine depend on the output!
1.4. Analysis for output :
1).XKP400 rubber crusher:
Output: 4500-6000kg/24 hour for about 20 mesh granule.
2).XKP450 rubber crusher:
Output :7000-12000kg/24 hour for about 20 mesh granule.
3).XKP560 rubber crusher:
Output : 10000-17000kg/24 hour for about 20 mesh granule.
1.5 THE PHOTOS OF THE ALL MACHINES:
3. Analysis for output
XKP400 rubber crusher:
Output: 4500-6000kg/24 hour for about 20 mesh granule.
XKP450 rubber crusher:
Output :7000-12000kg/24 hour for about 20 mesh granule.
XKP560 rubber crusher:
Output : 10000-17000kg/24 hour for about 20 mesh granule